Heavy Expanded Mobility Tactical Truck Information

The Heavy Expanded Mobility Tactical Truck (HEMTT) is an eight-wheel drive, diesel-powered, 10-short-ton (9,100 kg), tactical truck used by the US military and others. In evolving configurations, it has been in continuous production since 1982. The M977 HEMTT entered service with the U.S. Army as a replacement for the M520 Goer.

By mid 2019, around 35,000 HEMTTs in various configurations had been produced by Oshkosh Defense through new-build contracts and around 13,000 of these had been re-manufactured. Current variants have the A4 suffix.

The 10×10 Oshkosh Logistic Vehicle System Replacement (LVSR) is the U.S. Marines’ equivalent to the U.S. Army’s Oshkosh 8×8 HEMTT and Oshkosh 10×10 Palletized Load System (PLS). The Marines do not use the HEMTT or PLS, and the Army does not use the LVSR, but both services use a common trailer (M1076) with all three truck types.

Following the evaluation of proposals submitted by AM General, MAN, Pacific Car and Foundry (PACCAR) and Oshkosh Truck Corporation (with PACCAR–GMC team being the apparent leader of the competition, with pre-production assembly line already established) in May 1981, the then U.S. Army Tank Automotive Command awarded an initial five-year contract valued at US$251.13 million to Oshkosh Truck Corporation for production of the 10-short-ton (9,100 kg) 8×8 Heavy Expanded Mobility Tactical Truck (HEMTT).

The first prototype HEMTT was completed in December 1981, pre-production examples followed during March 1982, with the first production vehicles produced in September 1982. Over five contract years, 2,140 vehicles were to be delivered. Contract options allowed for up to an additional 5,351 HEMTTs to be ordered, bringing production totals to 7,490 vehicles. The bulk of these options were exercised.

The second HEMTT contract was awarded to Oshkosh Truck Corporation in April 1987. This contract called for a base quantity of 1,403 vehicles, with options for an additional 1,684 vehicles; all contract options were exercised. A supplemental agreement added a further 1,449 vehicles (plus an option for 363 vehicles) to the second HEMTT contract in April 1989; the contract option was exercised. The third HEMTT production contract was awarded mid-1994 and when deliveries under this concluded over 14,000 HEMTTS had been produced. The fourth HEMTT production contract was awarded in August 1995, this extending production through September 2001.

The Family of Heavy Tactical Vehicles (FHTV) contract was awarded to Oshkosh by the U.S. Army in March 2001. In addition to the HEMTT (both new and re-manufacture), the contract covered the M1070 HET, M1074, and M1075 Palletized Load System (PLS) trucks, and M1076 PLS trailers and called for up to 5,398 trucks and 1,100 trailers (including options). FHTV covered the production period from March 2001 until mid-fiscal year 2006 (FY06). The FHTV contract was extended and renegotiated, and in February 2007, Oshkosh announced it had been awarded a contract to continue production of FHTVs. The follow-on FHTV contract (FHTV 2) covered new production of HEMTTs (including current A4 variants from mid-2008) and PLS vehicles plus PLS trailers. In total, 2,173 new-build HEMTT A4 and 104 Recap HEMTT A4 were ordered under FHTV 2.

Production of product-improved HEMTT A2s continued until production of the HEMTT A4 began in July 2008. The exception was the M1977, which initially remained at A2 configuration for fleet commonality reasons; there is now an M1977A4.

Oshkosh Defense announced in October 2008 that it had been awarded the FHTV 3 contract by the U.S. Armys TACOM. More than 6,000 vehicles and trailers could be delivered under this three-year contract. FHTV 3 covered the HEMTT A4 and A1 models of the PLS and HET, and both new and recapitalized (Recap) vehicles. HEMTT A4 models were required to be Long Term Armor Strategy (LTAS) compliant and came off the assembly line fitted with upgraded suspensions and integral composite (A-kit) armor, and ready to receive an add-on (B-kit) armor appliqué.

The first FHTV 3 order was valued at US$1.2 billion and delivery commenced in November 2008. By late-2009, about 11,500 HEMTT A4s (new-build and Recap) had been ordered under the FHTV 2 and 3 contracts.

Oshkosh Defense announced in 2012 that it had been awarded a bridge contract to continue production and support of the FHTV. In October 2013, the U.S. Army released a revised pre-solicitation notice associated with FHTV 4 (presented FHTV IV). The original synopsis had been released in July 2013. According to the October release, the government intends to award a five-year requirements contract with an estimated value of US$822 million on a sole source basis to Oshkosh Corporation. It is understood the aim of the U.S. Army, was to ensure negotiations with Oshkosh Defense for FHTV IV were concluded in time to ensure there was no break in production between FHTV 3 and FHTV IV production and deliveries.

On 19 June 2015, Oshkosh Defense announced the U.S. Army had awarded the company a five-year requirements contract worth a potential $780 million to Recapitalize (Recap) its Family of Heavy Tactical Vehicles (FHTV). The FHTV 4 contract covers an estimated 1,800 FHTVs and in addition to HEMTTs covers PLS trucks and also includes the production of approximately 1,000 new production PLS trailers. HEMTT models account for around 75 per cent of the Recap potential, and all work performed under the contract will be completed in Oshkosh, Wisconsin. Deliveries will run from 2015 to 2019. In March 2016, Oshkosh received FHTV 4 awards valued at $430 million and covering the Recap of 1212 HEMTTs and PLS, plus the production of 345 new-build PLS trailers. Deliveries are slated for 2016-2017. In April 2017, Oshkosh announced further FHTV 4 awards valued at more than $258 million for the Recap of 670 FHTVs plus the production of 356 PLS trailers. Deliveries commence in December 2017. On 23 May 2018 Oshkosh announced a further FHTV-4 award, this valued at $235.2 million for the Recap of 410 FHTVs and the manufacture of 680 new PLS trailers. Deliveries commence in FY19.

On 8 February 2019 Oshkosh announced an FHTV-4 award valued at $225.7 million for the Recap of 407 FHTVs and the manufacture of 601 new PLS trailers. Deliveries commence in FY19. The most recent FHTV-4 award was announced on 5 March 2019. This award is valued at $23,577,120, states HEMTTS only, and with an estimated completion date of 30 November 2020. The total number of HEMTTs covered by this and previous FHTV-4 delivery orders is currently unknown but in total Oshkosh has remanufactured over 13,000 HEMTTs and 3,000 PLS trucks since 1995.

To be Recapitalized, used vehicles are returned to Oshkosh where they are stripped to the frame rails, and then fully rebuilt to like-new condition. Recapitalized vehicles are assembled on the same production line as new vehicles, and put through the same performance tests and inspection procedures as new vehicles. Recapd vehicles are returned to the Army with a new bumper-to-bumper warranty and the latest configurations of FHTV include air-conditioned and armor-ready cabs, electrical upgrades and anti-lock brakes.

The HEMTTs objective is to provide heavy transport capabilities for supply and re-supply of combat vehicles and weapons systems. Compared to earlier generation 5-ton trucks in U.S. Army service it offers increased payload and mobility. The HEMTT is available in a variety of configurations, including cargo, tanker, tractor and wrecker.

The HEMTT was developed from the outset as a tactical truck, but to minimize procurement and life cycle costs included militarized commercial automotive components where possible, these including the engine and transmission. Some components used in early HEMTTs are common with the Oshkosh Logistics Vehicle System (LVS) vehicles which were supplied to the U.S. Marine Corps.

With the exception of the M984 wrecker variant (254 × 89 × 9.5 mm, front; 356 × 89 × 9.5 mm, rear), on all HEMTT variants the chassis is formed of 257 × 89 × 9.5 mm heat-treated carbon manganese steel with a yield strength of 758 MPa. Bolted construction with Grade 8 bolts is used throughout. A centrally mounted self-recovery winch is an option and this is fitted to around 20% of production.

The HEMTTs two-door forward control cab seats two. It is of heavy-duty welded steel construction with corrosion-resistant sheet metal skins. Simula Inc. (acquired by Armor Holdings in 2003 and now BAE Systems) supplied 186 add-on cab armoring kits for use in the former Yugoslavia. These were not issued, but from 2004 were used in Iraq. BAE systems supplied a next-generation armor kit for the HEMTT and by late-2006 had supplied the U.S. Army with around 3600 kits for the Oshkosh HEMTT and PLS. The HEMTT A4 is fitted with the slightly larger from the Oshkosh PLS A1. This cab complies with the U.S. Armys Long Term Armor Strategy (LTAS) requirements of an A- and B-kit armoring philosophy. It also comes as standard with integrated floor armor, an integrated mount for a machine gun and gunner protection kit, and air-conditioning.

A Detroit Diesel 8V92TA V-8 two-stroke diesel developing 445 hp (332 kW) is fitted in HEMTT A0 and A1 models, with the DDECIV version of this engine fitted to A2 HEMTTs. An EPA 2004 compliant Caterpillar (CAT) C-15 six-cylinder, 15.2-liter diesel developing a peak of 515 hp (384 kW) is fitted to HEMTT A4 models. HEMTT A0 and A1 models are fitted with an Allison HT 740D 4F/1R automatic transmission, torque converter, and Oshkosh 55,000-pound (25,000 kg) two-speed transfer case. HEMTT A2 models have the Allison HD 4560P 6F/1R automatic transmission. HEMTT A4 models are fitted with an Allison 4500SP 5F/1R automatic transmission and an uprated version of Oshkoshs 55,000-pound (25,000 kg) two-speed transfer case.

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